Hi
I have been interested to read here and elsewhere how others make cards for games. I am personally not interested in how simply or quickly they can be made – only in the end product. It will take me six hours (or more) to make a three-ply pack of 55 cards. I want them to look like, feel like, shuffle like etc. This is how I do it.
I print oversize cards with a fine line border approximately 2mm bigger all-round than the finished card. I do the artwork in Photoshop – or even Paint for simple stuff. The sheets are inkjet printed (8 cards per sheet) on standard duplicator stock. I cut out the back and front of each card by hand close to, but leaving, the border line. I use the pages from an A4 layout pad (thin, strong, tissue like art paper) for the core. If I want a light barrier I can make the layout sheet black with a permanent marker – I have experimented with this and it works perfectly. Anyway, I use Pritt stick to individually glue the card backs to the core. As you know, when Pritt dries it goes hard – unlike petroleum based adhesives. I compress the glued surface onto the core with a few strokes of a small rubber faced roller (made for inking lino-cuts).
When I’ve done that the card backs are again cut out individually (I use scissors) to leave the border line intact. Now I have backs and fronts cut out to an identical size – with the two-ply backs curled up under drying stresses. I now glue the fronts to the backs (the glue allows for sliding until they marry perfectly). I use the roller on each individual card. As it dries the front forces the curl out of the back to leave the card flat. These competing stresses, and the two layers of hard glue, give the card the ‘snap’ and strength of a playing card. I now use a standard playing card as the template for the finished card - centring the card between the border lines and drawing around it with a pencil. Each card is carefully and accurately cut out by hand, using scissors – so that the corner radii are part of a continuous cut. If any pencil lines show they are erased.
The cards are now boned together. I take two cards and rub them vigorously together between the palms of my hands – one pair of sides, then the other – until the cards slide together like playing cards. When fully dried and boned packs made like this deliver a shuffling and dealing experience close to standard playing cards, and are the same thickness. The one drawback (which, in my experience has proved insignificant) is that the ink is not waterproof.
Yes, it all does take time, and I hate every minute of it (I only enjoy designing) but, for me, having a virtual production quality game at the end makes it all worthwhile.
In the past I have used standard playing cards to make very durable prototype packs – using my card fronts with their backs. I split each card (dry peeling the front off of the back). When my front (oversize) has been stuck onto their back the card is back to its original thickness. The cards are trimmed by hand – the finished card does curl slightly, but the curl is consistent. The cards behave perfectly in every respect – I have ten-year-old packs that have been played with hundreds of times still going strong.
Now, if anybody can give me an easier way to achieve the same thing, I’d like to hear it. I don’t know anything about laminators, hot or cold – can they give a comparable result – or do the cards lack that important ‘snap’? What would be the construction of a card with an original front and back?
Robin
Jason, I think we clearly have different objectives. You have found a way to produce cards that are 'not even close to professional'. I have found a way to produce cards that are close to professional in terms of look, feel and performance. The difference is the time we are prepared to spend on the process.
I'm sure it would be possible to save time doing larger sheets - it's just that using a glue stick (for the reasons I mentioned) is so much harder on large surfaces. And 'sliding' becomes so much more difficult. Nevertheless, you do have a point - and I might try it some time.
Regards
Robin